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Tesla MCI, String & Design requirements

This article outlines Tesla Mid-Circuit Interrupter (MCI) requirements when using Tesla inverter, Powerwall+ & Powerwall 3.

Sai Kosgi avatar
Written by Sai Kosgi
Updated over a week ago

Overview:

1) Installers should also reference the technical installation documents from the manufacturer website for specifications.

2) Installers are responsible for obtaining certifications required to be a certified installer with Tesla prior to installing inverters, Powerwall+ & Powerwall 3.

MCI (Mid-Circuit Interrupter):

  • The Tesla Mid-Circuit Interrupter (MCI) is used within PV strings and arrays to meet the Rapid Shutdown requirements of NEC Article 690.12

  • The quantity and placement of MCIs within the string varies. Rules for installing MCIs are detailed.

  • No minimum number of MCI's required for inverter or Powerwall+ to function.


Tesla MCI Requirements - 600V Application

IronRidge (XR Flush & Aire Mount Systems) & ECOFASTEN (ClickFit & Rockit Systems) Only

  • 1 MCI-1 on both ends of the string

    • 1 entering the array and one at the end.

  • Additional MCI-1s required where strings span Sub arrays.

  • Min Voltage per string = 60V

  • Max Voltage per string = 550V

  • Can only use MCI-1

Example 1: Module Voc (with temperature correction) = 45V

  • Max number of panels per string = 12

  • Sub-arrays >2’ apart require an MCI on both ends if PV conductors are not positioned beneath the arrays (eg: String E).


Example 2: Module Voc (with temperature correction) = 56V

  • Max number of panels per string = 9

  • Sub-arrays >2’ apart require an MCI on both ends if PV conductors are not positioned beneath the arrays (eg: String H).



Tesla MCI Requirements - 165V Application

Arrays that qualify as PVHCS

  • 1 MCI at one end of each string.

    • Can be on either end (positive or negative).

  • 1 MCI after no more than every 3rd module

    • Can be installed in between less than 3 modules depending on needs of layout

      • Example: In cold climates, when Voc for 3 modules might be greater than 165 VDC.

  • No more than 5 MCIs per string.

  • Min Voltage per string = 60V

  • Max Voltage per string = 550V

  • Can use MCI-1 or MCI-2

Example 1: Module Voc (with temperature correction) = 45V

  • Voc for 3 modules lower than 165V

  • Need 1 MCI every 3 modules

  • Max number of panels per string = 12

  • Sub-arrays >2’ apart require an MCI on one end if PV conductors are not positioned beneath the arrays (eg: String E).


Example 2: Module Voc (with temperature correction) = 56V

  • Voc for 3 modules greater than 165V

  • Need 1 MCI every 2 modules

  • Max number of panels per string = 9

  • Sub-arrays >2’ apart require an MCI on one end if PV conductors are not positioned beneath the arrays (eg: String H).



Tesla String & Design requirements

  • String Diagram

    • Ensure string diagram on the plan set matches install on site.

    • Ensure MCI location is marked and MCIs were installed correctly per references above.


  • String length

    • Min - Max voltage per string (60 - 550V)

      • Min module count per string

        • # of modules x Voltage per module should be greater than 60V.

      • Max module count per string

        • # of modules x Voltage per module should not exceed 550V.

          • Use LightReach's Tesla MCI calculator to determine sizing.


  • Azimuth & Tilt effects

    • All modules in a series string should

      • Have same azimuth (+/- 3 degrees tolerance)

      • Have same tilt (+/- 3 degrees tolerance)

      • All modules in a parallel string

        • Can be different pitches and azimuth

        • Each string should have the same number of modules (String voltage must be same to parallel together)

        • Ensure jumpers are used when parallel strings exceed 13 amps for individual MPP (image below for reference).



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