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Supplemental Guide - Roof Quality

An in depth article that helps with the identification of Roofing Materials and insight in to Quality Issues.

Updated today

A) Overview

The quality of a rooftop is paramount, affecting not only the overall project and the longevity of the solar system, but also the safety and well-being of both the homeowner and the installation team. Compromised roofs, due to weathering, age, or damage, may conceal structural weaknesses that present significant risks to the onsite crew.

Therefore, for projects seeking LightReach funding, it is essential that all submissions adhere strictly to our established quality and installation guidelines. This compliance is mandatory to ensure the long-term viability of the solar energy system

This article is intended to support the ability to EXCLUDE projects from funding. It outlines and highlights common issues where IF they are present to the extent seen in the attached photos would result in a rejection at the M1 Submission.

This article is a work in progress and will be updated periodically as we identify more specific examples and useful photos to include.

B) General Standards

Click for Details on General Standards

Regardless of roof type, each roof must be in viable shape for solar install. It is the responsibility of the Certified Installer to ensure diligence on roof quality.

Golden Guidelines:

  • Roof should have at minimum ten (10) years remaining lifespan, and pass the below quality checks.

  • Any issues within the Proximity of the Array that may lead to a leak or performance issue should be corrected before install submission

Based on these questions your organization should make the decision to PROCEED with installation or perform a re-roof or perform corrective actions to address these issues PRIOR to installation.

Proximity of the Array

Any roof issues within "PROXIMITY OF THE ARRAY" that may lead to a leak or poor performance should be corrected before or during the installation process with photo documentation provided of the corrections.

  • Steep Slope Roofs (above 3/12) - Above the array (up to and including the ridge), within 3 feet horizontally, underneath the panels, or below to the eave.

  • Low Slope Roofs (3/12 and below) - Any issues on the mounting plane can potentially affect the array when installed, from excessive water ponding to poorly applied flashings in the area.

When reviewing Install packages, LightReach will err on the side of flexibility when reasonably possible. Certified Installers should err on the side of caution when dealing with questionable roofs.

Click for Details on General Issues

Quality Items To Check For

Details

General Standards

  • Material is clear of algae and moss, metal is not rusted or deteriorated, tiles aren't broken or excessively damaged.

  • Roof is clear of obvious signs of heavy age or wear and tear

  • Incorrectly installed roofing/roof type

Roofing Code Violations

The roof must be installed according manufacturer guidelines based on product type

Example Violations Include:

  • Asphalt and Composite shingles installed below 2/12

  • Mod Bit installed above 3/12 or below .25/12

  • Architectural shingles used as ridge gaps

  • Metal roofs without continuous backing over conditioned spaces

Roofing material should be installed directly to decking, and not installed over another roof type. Shingles should be no more than 2 layers.

Click for visual samples

Age Related Degradation

  • Asphalt materials do not show signs of missing granules, exposed fibers, cracks, or corrosion

  • Materials are free from surface bubbling, delamination, or tearing

  • There are no exposed fasteners showing signs of degradation

Waterproofing Issues

  • No missing materials, whether from damage, bad installation, or issues with previous PV systems

  • Substandard repairs, incompatible materials, poor sealant application, etc.

Decking or Substrate Issues

  • Decking material should not be compromised, missing, or otherwise damaged. There should be no signs of current water penetration or pooling.

  • Flat roof material does not show heavy water retention or pooling, aged patches or obstruction flashing, and surface is not wavy or showing signs of bubbling.

  • Underlayment paper for tile roofs should not be brittle, torn, or missing.

C) Asphalt and Composition and Shingle

Click for Details on Shingle Identification

Shingle Type and Key Identifiers

Shingle Type Photo

3 Tab Shingles

  • Thin profile with a uniform look and ~12 inch tab

  • The shingle offset appears to follow a 1/2 rule from course to course with a repeating pattern

Click for visual samples

Architectural Shingles

  • Designed to imitate a shake style of pattern

  • Intended to be a non uniform patterned look, generally 3 or 4 tabs per shingle

  • Offset is intended to be ~6 inches from course to course (varies slightly by manufacture)

Click for visual samples

“Shake Style” (Presidential and Royal Sovereign as example)

  • Designed to imitate a higher profile style of shake roofs

  • Intended to be a non uniform patterned look (if you see the pattern repeating that is generally an indication of an installation error)

  • No uniform offset patterns that can be discerned.

  • Thickest and most challenging style of “standard” shingle

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Designer and Specialty Shingles

  • Many varieties of "designer" style of shingles

  • Some of the challenging features

    • Non Uniform Thickness

    • Variable overlaps and inconsistent edges

  • NOTE - IT is the requirement of the installer to confirm the compatibility of attachment hardware

Click for visual samples

Click for Details on Shingle Issues

Issue

Description

Dry or Brittle Cracking Shingles

As the asphalt roof ages and dries, it becomes brittle, leading to cracks from wind, debris, or applied pressure.

Extensive cracking, particularly at the ridge, compromises waterproofing and must be addressed if near the solar array.

Shingle cracks appear as thin, dark lines lacking granules.

Workmanship-related cracks usually occur where shingles were manipulated during installation.

Click for visual samples

Missing Shingles

Missing shingles, due to weather, inadequate nailing, or installation damage (especially in high heat), compromise system waterproofing and signal broader issues.

They must be addressed if near the array.

Missing shingles are often identifiable by a distinct discoloration in the affected area compared to adjacent shingles. The exposed shingle layer, having received less UV light than surrounding materials, typically appears darker. Though can sometimes be harder to identify.

Click for visual samples

Granule Loss

Granules are a critical component of shingle design, serving as a UV barrier that extends the life of both the underlying fiber mat and the overall roofing system.

When evaluating granule loss, it is essential to distinguish the root cause, as the nature of the loss determines its impact.

  • Widespread granule loss across a roof typically signifies aging and potential system failure.

  • However, if the loss is concentrated near a solar array, it is more likely due to installation-related wear and may be grounds for rejection.

The underlying tar and fiberglass mat will show lighter if the missing granules are due to the normal aging process.

Darker mat showing is an indication of installation related wear and scarring.

Click for visual samples

Exposed Fibers

Exposed fibers in the center of the shingle mat are more problematic as that indicates a total failure in the weather proofing of the system. Solar attachment points cannot waterproof these areas when installed over.

When the fiber mat dries or and the asphalt wears away the fibers will start to fray off, at this point the shingle is no longer providing weather proofing.

Excessive granule loss indicates the roof is at end-of-life, exposing fiberglass (white fibers/spots). This typically starts at the shingle edges as a sign of natural, long-term aging. Exposure in the shingle's interior or "field" suggests a more serious problem.

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Damaged Hip / Ridge Cap

Damaged or missing hip/ridge caps above the solar array compromise system waterproofing, leading to leaks, mold, and structural issues. Incorrect cap type or application can also result in premature failure or leaks.

Missing or damaged hip/ridge caps look discolored compared to adjacent shingles. The exposed underlayer of a missing shingle often appears darker because it had less UV exposure than its neighbors.

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Organic Buildup

Organic buildup that is impacting waterproofing, excessive growth in installation areas, or clear evidence of sealant over buildup. Moss, lichen, or other organic materials can deteriorate a composite roof. Applying sealant-based waterproofing over growth compromises adhesion and leads to early failure.

Organic buildup commonly affects roof planes that have a shallow pitch, are shaded, or do not face directly south. This is recognizable by discoloration along the shingle edges or sections of the shingle that are raised above the roof plane.

Click for visual samples

Greater than 2 Layers

ANY roof with clear signs of more than 2 layers is an immediate issue with waterproofing as well as against building code.

Occasionally, the customer will have excessive layers of roofing material on their residence, leading to structural deficiencies and the inability to properly waterproof solar attachment methods.

Bubbling, waviness and planar sag are all indications of excessive roofing material layers as roofs degrade significantly faster with multiple layers.

Other signs are present around flashing (if provided) you can easily see if the flashings were not upgraded or moved to the top layer of roofing.

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Installation Errors

Waterproofing materials used in conjunction with the array must comply with all manufacturer specifications and building code requirements.

Common issues often encountered include:

  • Installing shingles on roof pitches below 2:12 (9.46 degrees)

  • Using standard field shingles instead of appropriate hip and ridge caps.

The most accurate way to determine pitch is often by measuring the rafter tails or other supporting structures.

A small amount of dirt accumulation will occur on the shingle surface due to the slight deflection of the material causing water to pool.

The incorrect use of field shingles is readily apparent.

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Repairs

Repairs must follow all manufacturer best practices and ensure that they are completed PRIOR to project Submission.

This includes the remediation and removal of outdated solar equipment.

Identification of repairs needed and completed is often not a challenge as they stand out based on a mismatch of new and old materials.

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D) Low Slope (Flat) Roofing

Click for Details on Low Slope Roofing Identification

Material Type and Key Identifiers

Material Type Characteristics and Photo

Rolled Asphalt (Rolled Comp)

  • Short vertical sections generally 36 inches to 48 inches depending on the manufacturer

  • Short horizontal overlap with some visual indications of generally +6 inches from roll to roll

  • Generally no sealants expelled from seams

  • Infrequently exposed fasteners on seam overlaps

  • Single Ply Material

  • Direct to Deck application

  • Asphaltic Product and Sealants

  • Metal Flashings

Click for visual samples

Mod Bit (Modified Bitumen)

  • Short vertical sections generally 36 inches to 48 inches depending on the manufacturer

  • Short horizontal overlap with some visual indications of generally + 6 inches from roll to roll

  • Horizontal Seams - will always show signs of asphaltic sealants at overlaps

  • Vertical Seams

  • Newer Style - Generally no sealants expelled from seams

  • Older Style - Some bleed out from heated application

  • Single Ply Material

  • Direct to Deck application

  • Asphaltic Product and Sealants

  • Metal Flashings

Click for visual samples

EPDM (Ethylene Propylene Diene Monomer)

  • Generally presenting as black or a washed out grey (very infrequently white)

  • Larger sections (6 ft to 10ft rolls) installed in any orientation as the sizing allows.

  • Sheet to sheet seams are ~4 inches with slightly exposed tape edge

  • Perimeter metals are “stripped in” with 8in to 12in cover strips, this shows darker against the surrounding material. (This may be applied to interior seams as well to further waterproof the system or to address age related issues)

  • Flashings

    • Appear darker against the general roof areas as they don't fade as easily

    • Mostly lean crisp edges with no sign of material BLEED OUT (generally see signs of primer and on some patches a edge of tape showing)

  • Single Ply Material

  • Supported by Foam

  • NON Asphaltic Product and Sealants

  • NON Metal Flashings

Click for visual samples

Coated Roofs (Elastomeric or similar)

  • In most cases a very light grey or a white surface.

  • Applied on the top of the roof substrate that appears as a continuous layer or unbroken surface, some undulations may be present.

  • A close up of the surface appears to contain ripples and striations or paint lines with a slight sheen to it when it is newer

    • Discoloration or darkening of the surface indicates wear and ageing

  • Flashings and perimeters may show a lessening of coverage at the transition from the field.

NOTE - The surface upon which the coating is applied must be an approved roof type per Palmetto LightReach Policy AND inline with general manufacturer standards AND compatible with Solar Attachments.

  • Built Up Material

  • Direct to Deck application

  • NON Asphaltic Product and Sealants

  • Metal Flashings

Click for visual samples

TPO (Thermoplastic Polyolefin)

UNAPPROVED ROOF TYPE

  • Most commonly a white or a light grey (very infrequently dark grey)

  • Larger sections (6 ft to 10ft rolls) installed in any orientation as the sizing allows.

  • Sheet to sheet seams are ~3 inches with clean cut edges

    • Cut Edge Sealants are applied on some seams

  • Intersections of seams have patches applied if installed correctly

  • Perimeter metals are “stripped in” with 8in to 12in cover strips, this shows as a separate color against the surrounding material. (This may be applied to interior seams as well to further waterproof the system or to address age related issues)

  • Flashings

    • Color appears just slightly off against the general roof areas

    • Flashings and patches have clean crisp edges with no sign of material BLEED OUT

  • Single Ply Material

  • Supported by Foam

  • NON Asphaltic Product and Sealants

  • NON Metal Flashings

Click for visual samples

PVC (Polyvinyl Chloride)

UNAPPROVED ROOF TYPE

  • Generally a white or a light grey (very infrequently dark grey or other colors)

  • Larger sections (6 ft to 10ft rolls) installed in any orientation as the sizing allows.

  • Sheet to sheet seams are ~3 inches with clean cut edges

    • PCV Seams show material BLEED OUT, slight black edge from the welding material

  • Intersections of seams have patches applied if installed correctly

  • Perimeter metals are “stripped in” with 8in to 12in strips, this appears as the same color as the surrounding material. (This may be applied to interior seams as well to further waterproof the system or to address age related issues)

  • Flashings

    • Color appears just slightly off against the general roof areas

    • Flashings and patches show signs of material BLEED OUT, slight black edge from the welding material

  • Single Ply Material

  • Supported by Foam

  • NON Asphaltic Product and Sealants

  • NON Metal Flashings

Click for visual samples

SPF (Spray Polyurethane Foam)

UNAPPROVED ROOF TYPE

  • Generally a very light grey or a white surface.

  • Applied Foam on the top of the roof substrate that appears as a continuous layer or un broken surface, some undulations may be present.

  • Perimeter metals are generally angled upwards with a Gravel Stop feature and stone is pushed to the edge.

  • Flashings and perimeters appear as built up areas with curvature as the materials are layered on to those surfaces.

  • Built Up Material

  • Supported by Foam

  • NON Asphaltic Product and Sealants

  • Metal Flashings

Click for visual samples

Tar and Gravel Roofs

UNAPPROVED ROOF TYPE

  • Small crushed Pea Stone coverage over the top of multiple layers of a single ply substrate

  • The surface appears as a continuous layer of stone.

  • Flashings and perimeters appear as built up areas with curvature (Flashings curve up, perimeter curves down) as the foam is layered on to those surfaces.

  • Built Up Material

  • Can be supported by Foam OR Direct to Deck application

  • Asphaltic Product and Sealants

  • Metal Flashings

Click for visual samples

Click for Details on Low Slope Roofing Issues

Issue

Identification

Cracks or Tears

Cracks and tears represent potential water intrusion points, ranging from small, hard-to-spot cracks to large rips in the membrane.

Older roofs are more susceptible to cracking and tearing due to the natural degradation of materials and sealants over time. Tears commonly originate at seams or architectural transition points in the roof design.

Cracking or tearing of the material, typically originating at edges or seam intersections, is visible. This is commonly associated with uneven surfaces (undulations) or areas where materials have detached from flashings.

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UV Damage

Materials that show signs of UV related degradation are in the process of age related failure.

UV Damage can occur when the protective veneer of NON ASPHALTIC systems wears off. This allows the sun to further degrade the materials over time. This can be a sign of pending failure or of overall age.

BUILT UP MATERIALS (SPF and Coated) are especially susceptible to UV Damage and need to be recoated every ten years for this reason.

UV Damage shows as discoloration and fading.

This will be prominent around areas of higher traffic, or near areas that are impacted with moving of standing water.

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Punctures or Holes

All potential points of water ingress, including every hole, must be addressed during the installation process for all roof types.

Punctures or holes can result from hail, debris, general wear, failing flashing components, or gaps in materials. Because these openings allow water to enter, they require attention and resolution during installation.

Holes can show in a number of ways and can be difficult to identify. Look for small areas of shadow, examples of materials pulling through, or other signs of impact damage.

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Adhesion Failure

Materials pulling away are not in itself cause for immediate disqualification, but can be indications of other failure types.

Materials lifting away from surfaces or from flashing details can add to ponding and lead to tearing if not addressed on flat roofs.

See also BUBBLES and SEAM ISSUES

A close review of flashings around the roof plane can easily identify if materials are losing adhesion or separating.

Look also for areas that are showing ripples or uplift in the field of the system as well. (especially important to identify in fully adhered SINGLE PLY materials)

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Bubbles or Blisters

Water or air trapped between layers of roofing materials or blistering in patches is a sign of installation failure or other issues such as water ingress, gas / vapor build up, or poor application.

Bubbles and Blisters are prone to additional puncture damage or early failures.

Look for areas of the installation that are either intended to be adhered, or are composed of multiple layers. Flashings on EPDM and BUILT UP MATERIALS (SPF and Coated) are more prone to this failure type.

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Seam Issues

Any seam issues will lead to leaks and water ingress.

Seam separation, or fish mouthing is a sign of installation issues on all SINGLE PLY types and allows for water intrusion between layers into the interior of the system.

A close look at seams can be enough to identify separation, generally occurring around the flashing seams, but prevalent in the field seams as well.

Looking for wrinkles traveling to or from the separation can help to identify this issue.

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Flashings Deterioration

Flashings are a weak point in all Flat Roof systems and will generally show signs of wear or failure earlier than the field. Flashing deterioration is an indicator of larger problems and should be addressed within the array area.

In many instances flashings will have had preventive actions taken as an interim step to delay roof replacement.

Looking at the flashing in proximity to the system it can be apparent when they start to deteriorate as they will show signs of discoloration, cracking and poor performance.

Any perimeter flashing uphill of the system is of particular concern as are transitions from one material type to another.

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Water Ponding

Flat Roof systems that can no longer properly shed water are a serious issue and ponding WILL lead to intrusion into the home if not addressed and and ponding in the installation area will result in project disqualification

Water ponding can be easily identified if it is currently present, some of the indicators of historical ponding to look for are;

  • Signs of dirt accumulation

  • Staining around the edges of common ponding areas

  • Areas that may appear to be cleaner than the surrounding areas

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Compression or Flattening

Foam density loss is an indication of system failure and leaves the roof prone to damage and ponding. Loss of density is often a sign of more serious issues.

SPF ROOFS loss of density is a critical issue that signifies a deterioration of the foam substrate.

Look for sunken areas of the system, there is generally discoloration and ponding associated with this effect.

SPF ROOFS a visual indication is a separation of the top layer of coating exposing the foam below which ages to yellow very quickly.

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Patches

Patches that are not properly applied or signs of excessive patching are indicators of prevalent issues.

Patching is common on low slope roofs as sections tend to age at dissimilar rates. All patches should be noted for performance, adhering to the following guidelines.

  • Follows Manufactures instructions

  • Installed using the Proper material

  • In good condition and not showing signs of aging

Patches are generally very easy to identify and should somewhat follow the FLASHING standards outlined in the sections above.

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Coating Violations

NOTE

- The surface upon which the coating is applied must be an approved roof type per Palmetto LightReach Policy

AND

inline with general manufacturer standards

AND

compatible with Solar Attachments.

Often it is easy to identify violations due to the form factor of the material underneath. A close examination must be made when identifying soared single ply products.

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E) Tile & Slate Roofing

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Material Type and Key Identifiers

Material Type Photo

S (Spanish) Tile - Concrete

  • S shape and profile

  • Some color variation across tiles

  • Rough Texture with slight granulation present on edges

  • Water Proofing

    • Underlayment is primary method

    • Water Channels - nested grooves on tile to tile course

  • Installation

    • Installed with tiles inline

    • Installed on top of battens OR direct to deck

Click for visual samples

W (Capri) Tile - Concrete

  • W shape and profile

  • Some color variation across tiles

  • Rough Texture with slight granulation present on edges

  • Water Proofing

    • Underlayment is primary method

    • Water Channels - nested grooves on tile to tile course

  • Installation

    • Installed with tiles inline OR tiles staggered

    • Installed on top of battens OR direct to deck

Click for visual samples

Flat Tile - Concrete

  • Flat shape and profile

  • Some color variation across tiles

  • Rough Texture with slight granulation present on edges

  • Water Proofing

    • Underlayment is primary method

    • Water Channels - nested grooves on tile to tile course

  • Installation

    • Installed with tiles staggered

    • Installed on top of battens OR direct to deck

Click for visual samples

Clay Tile (Various Profiles)

UNAPPROVED ROOF TYPE UNLESS COMPOSITION BACKFILL

  • C shape and profile

  • Some color variation across tiles

  • Smooth Texture with NO granulation present on edges

  • Water Proofing

    • Underlayment is primary method

    • SOME - Water Channels - nested grooves on tile to tile course

    • SOME - NO Water Channels - Tiles are cupped up and cupped down, nested together to provide waterproofing.

  • Installation

    • Installed with tiles staggered

    • Installed on top of battens OR direct to deck

Click for visual samples

Composition Backfill Examples

Slate (Various Profiles)

UNAPPROVED ROOF TYPE

  • Natural Slate or Composite

  • Flat shape and very low profile (⅜ inch thick)

  • Some color variation across tiles

  • Rough Texture with layered “Chipped” edges

  • Water Proofing

    • Underlayment is primary method

    • Shingled style (overlapping) of installation

  • Installation

    • Installed with slate staggered

    • Installed direct to deck

Click for visual samples

Click for Details on Tile & Slate Roofing Issues

Issue

Identification

Missing Tiles / Cracked Tiles

Missing Tiles and Cracked Tiles both represent a compromise of the water shedding layer of the system.

When the primary water shedding layer is compromised it allows for water and debris to enter the system and accumulate at the lower portions of the roof.

Some amount of corner chipping is acceptable as long as the water proofing is not impeded.

Missing tiles are very apparent due to the visible gaps left in the system area.

Cracked tiles can be difficult to identify and if the damage was caused during the installation, efforts will be made to seal the tiles back together using whatever sealants are on hand, which is not an acceptable solution.

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Underlayment Quality - Dry / Cracking

As the primary waterproofing the underlayment quality is a critical component.

Dry or cracking underlayment is a clear sign of age and will suffer additional damage through the installation process

Poor underlayment quality generally presents itself as hardened curling at the edge of sheets, but can also show as a browning and fuzzing of underlayment in the field areas of the sheet.

Look to identify that the surface is clear of tears and cracks.

Click for visual samples

Debris Build Up

The build up of debris under tile systems or in roof features can negatively impact the system as debris can lead to water damming and the acceleration of material degradation.

Identify signs of debris ingress, most common around rooftop features as well as at the lower edges of the roof. Identity in attachment photos if materials have been properly cleared out of the installation cavity.

Click for visual samples

Organic Buildup

Moss, lichen or other organic materials can deteriorate concrete tiles by slowly fracturing the surface and if present in the interior of the roof can be a significant issue.

Organic buildup often occurs on roof planes that have a low pitch, are shaded, or are not directly South-facing. This can be identified as discoloration on the edges of the tile, or sections of the tiles that are non-planar with the rest of the roof.

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Coating and Surface Quality

Tile Roofs do not generally require applied coatings to improve water proofing performance, though sometimes the flashings do.

The general Tile system is a two part exterior and interior system which needs to breathe to perform correctly.

Look for material coatings applied around flashings and around transition features in the roof.

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F) Metal Roofing

Click for Details on Metal Roofing Identification

Material Type and Key Identifiers

Material Type Photo

Standing Seam Metal

  • Vertical Seams at a uniform distance

    • Usually flat or low profile between seams

  • Blind fasteners

  • SEAM TYPE MATTERS

    • Ensure that attachments are compatible with the seam type used

    • NOTE - generally Batten Caps are not compatible with seam based attachments

  • Minimum Slope

    • Standing-seam roof systems - .25/12

  • Supporting backing and vapor barrier

    • Required on all homes over Conditioned Spaces ONLY

Click for visual samples

Corrugated (Ribbed) Metal (Various profiles)

  • Vertical Ribs and uniform look across panels

    • Sections in between may contain additional profiling

  • Exposed Fasteners

  • RIB TYPE MATTERS

    • Ensure that attachments are compatible with the RIB type used

    • NOTE - generally Rib Attachments should match the profile of the rib.

  • Minimum Slope

    • Lapped, nonsoldered-seam metal roofs without applied lap sealant - 3/12

    • Lapped, nonsoldered-seam metal roofs with applied lap sealant - .5/12

  • Supporting backing and vapor barrier

    • Required on all homes over Conditioned Spaces ONLY

Click for visual samples

Metal Tiles

UNAPPROVED ROOF TYPE

  • Metal Tile is intended to have the same look and feel as traditional tiles, BUT function very differently

  • Installed on top of battens

  • Generally blind fasteners

  • Overly uniform appearance across 2ft - 3ft tile

    • Some color variation

    • Free from chipping and cracking

Click for visual samples

Metal Shingles

UNAPPROVED ROOF TYPE

  • Metal Shingle is intended to have the same look and feel as traditional shingles, BUT function very differently

  • Installed direct to deck

  • Generally blind fasteners (not always)

  • Overly uniform appearance across 2ft - 3ft tile

    • Some color variation

    • MANY profile variations, but all are rejected

Click for visual samples

Click for Details on Metal Roofing Issues

Issue

Identification

Rust and Corrosion

Rust and corrosion on metal roofs is a prevalent issue and can lead to early failure throughout the system

No holes or obvious signs of excessive pitting or flaking

Generally rust or corrosion appears first around areas of high water traffic or around areas where fabrication occurred during installation.

Look for signs of discoloration or bubbling / pitting in paints for indicators or where rust is present.

Click for visual samples

Bent Metal or Large Dents

Dents are signs of impacts that can compromise attachment locations or loosen fasteners. Bent areas of metal can indicate that the metal was involved in an incident where the material was abused or folded back

Both issues create weak areas of the structure and should be excluded from the installation area.

Areas on the roof that are dented can show as lighter or darker shades as they catch the sun differently or are impacted by weathering in a dissimilar manner to the surrounding area.

Look for lines in the material that are interacting with the vertical features or traveling through areas of fabrication.

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Patches and Sealants (Upgrades)

Upgrades are indications of earlier resolved damage or leaks. Patches on metal roofs are generally higher risk to their exposed nature, up roof laps, and exposed sealants.

When examining these upgrades close attention should be given to the adhesion and to the likelihood of impeding water/debris.

Upgrades on metal are generally easily distinguished as they show a variable color and sheen to the surrounding area.

Patched areas are more likely to be present around fabricated areas or features of the metal system, including where material overlap occurs.

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Fastener Quality

Fastener quality when exposed is critical to ensure that waterproofing is maintained. Fasteners should be fully seated and free from rust or corrosion.

Corrugated Roof fasteners are required to contain signs of sealing (grometts) to ensure weather proofing.

Most forms of metal roofs will contain blind style fastening with fasteners only exposed when used in conjunction of repairs.

Corrugated Roof fasteners will be generally positioned along the ribs, but not always depending on manufacturer specifications.

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Coating and Surface Quality

When the protective coating or veneer on most metal roofing materials is compromised it allows for rust and corrosion to start.

NOTE - When roofs are coated post installation they are creating a new waterproofing layer that should be treated as a continuous waterproofing layer and subject to the COATED ROOF Requirements above.

Material coating degradation is a sure sign of age, BUT can occur anywhere that damage occurred in the past. Most frequently starting around areas of high traffic or fabrication.

Spaulding or cracking in surface paint or other signs of flaking or separation are very evident and can occur anywhere in the system, but usually start at fabricated (cut) edges.

Click for visual samples

Lapped Roof with Sealant Standards

(Low Slope Application >2/12)

Properly “Lapped” panels should overlap 12 inches vertically or 2 vertical ribs horizontally.

Properly “Sealed” panels should have a continuous bead of hand sealant or applied butyl tape cross horizontal and vertical overlaps.

Often the only way to determine if a system is properly Lapped and Sealed is to collect photos from the rake or eave edges of the roof.

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Compatible Hardware

All components used in metal roofing should be rated not only for the general use or the specific use where it pertains to the style of metal roofing.

  • Attachments designed for installation on corrugated ribs are intended for specific use.

  • Junction boxes rated for metal roofing are rated for general use.

Please reference the manufacturer's documentation for indication of approved use. Often a key visual indicator

Often the most clear indication of the incorrect hardware is a close examination of flush even contact.

Click for visual samples

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